BELT LOOP ENHANCEMENT PROJECT
ANTI-FRAY
USE AND PURPOSE
PREVENTS BELT LOOP FRAYING
INDUSTRIAL WASH, HARSH WASH, ACID WASH- RENTAL AND UNIFORMS
CLEANER LOOKING BELT LOOP PRESENTATION
MAINTAINS ANTI-FRAY CHARACTERISTICS DURING LIFE OF GARMENT
COMPLETELY ELIMINATES FRAYING AFTER VARIOUS WASHES
EASE OF APPLICATION
1) SEWN INSIDE OF BELT LOOP AT THE SAME TIME AS BELT LOOP IS PRODUCED
2) FUSE BELT LOOP ON FUSING MACHINE
3) CUT, ATTACH AND TACK THE BELT LOOP IN NORMAL FACTORY OPERATIONS
CONTRACTOR ADVANTAGES
INCREASE QUALITY FOR CINTAS PRODUCTION AND ALL THEIR CURRENT CLIENTS
MAINTAIN CONSISTENCY IN QUALITY REGARDLESS OF FACTORY PRODUCING THE GARMENT
REDUCE COST OF HAND CLIPPING AND CUTTING OF THE FRAYING BELT LOOP ENDS THAT OCCURS AFTER FINISHING AND WASHING
BENEFITS
EASE OF USE, LIMITED ENGINEERING – ONE NEW OPERATION INSERTED IN PRODUCTION LINE (FUSING) – ELIMINATION OF TEAM OF EMPLOYEES HAND CUTTING LOOPS AT INSPECTION
FUSING MACHINERY OPTIONS
-
USE OF EXISTING MACHINERY IN ANY FACTORY
-
WE CAN PROVIDE FOR LEASE OR SALE OF 2 DIFFERENT WENFUSE FUSING MACHINE PROCESSORS
• STYLE BLP- WENFUSE PROCESSORS -VERY HIGH SPEED FOR HIGH VOLUME FACTORIES
• STYLE FM – WENFUSE PROCESSOR TABLE TOP MODEL
PRODUCT VARIATIONS
2 MIL- LIGHTER WEIGHT DENIM – MEDIUM WASH
3 MIL- HEAVY WEIGHT DENIM – HARSH WASH
4 MIL- EXTRA HEAVY DENIM – EXTRA HARSH WASH
WIDTHS
5/8” LEAST PENETRATION
15/16” STANDARD PENETRATION
1 5/16” EXTRA PENETRATION – 3D LOOPS AND DOUBLE FOLDED LOOPS
STANDARD PRODUCT 3 MIL 5/8, 9/16 and 15/16”
DETERMINATION OF MIL THICKNESS AND WIDTH IS BASED ON DENIM WEIGHTS AND WASHING CONDITIONS
GLOBAL DISTRIBUTION
PRODUCT SUPPORTED WORLD WIDE
PRODUCT DISTRIBUTION—TECHNICAL SUPPORT
USA
CENTRAL AMERICA • MEXICO • ASIA
EUROPE • EASTERN EUROPE • AFRICA
SOUTH AMERICA
SELECT MIDDLE EAST LOCATIONS
PRODUCT PHOTOS
FM MACHINE
APPROXIMATELY 96,000 LOOPS IN 8 HOURS (BASED ON 3″ LOOPS) 16,000 JEANS PER DAY
BLP MACHINE
APPROXIMATELY 153,000 LOOPS IN 8 HOUR DAY (BASED ON 3″ LOOPS) 23,000 JEANS PER DAY
BLP OPERATION
FM FUSING MACHINES
STANDARD FUSING MACHINE
BELT LOOP AFTER FUSING WITH PENETRATION IN THE DENIM
SEWING OPERATION
FILM PRODUCTION AND INSPECTION
BLOWING AND CASTING
FROM RETAIL RACK – Set 1
HOME WASHED 4X – Set 1
FROM RETAIL RACK – Set 2
HOME WASHED 4X – Set 2
FROM RETAIL RACK – Set 3
HOME WASHED 4X – Set 3
FROM RETAIL RACK – Set 4
HOME WASHED 4X – Set 4
FROM RETAIL RACK – Set 5
HOME WASHED 4X – Set 5
FROM RETAIL RACK – Set 6
HOME WASHED 4X – Set 6
FROM RETAIL RACK – Set 7
HOME WASHED 4X – Set 7
FROM RETAIL RACK – Set 8
HOME WASHED 4X – Set 8
FROM RETAIL RACK – Set 9
HOME WASHED 4X – Set 9
WASH TEST RESULTS PHOTO LIBRARY
SAMPLE SET 1-8
-NO FUSIBLE INSERT
-FRAYING AT RETAIL
-EXCESSIVE AND CONTINUED FRAYING AFTER WASHING
SAMPLE SET 9
-WENDELL FUSIBLE APPLIED
-RACK APPEAL SHOWED LIMITED FRAYING
-WASH TEST – SHOWED LIMITED FRAYING
TYPE OF DENIM AND HOW THE BELT LOOP IS CUT RELATES TO CONTINUED FRAYING DURING WASH CYCLES
THE FRAYING WILL CONTINUE UNTIL THERE IS NOTHING LEFT OF THE BELT LOOP. THE FRAYING CONTINUES FOR THE GARMENT’S LIFE AS THERE IS NOTHING TO STOP THE FRAYING EFFECT OF THE DENIM.
THE SAME JEANS WERE CUT IN HALF – HALF WASHED AND HALF UNWASHED AND AVAILABLE DURING OUR PRESENTATION FOR INSPECTION